Lining cement mortar anti-corrosion steel pipe is a special pipe material used for corrosion prevention and protection of steel pipes, widely used in fields such as water conservancy, petroleum, chemical, and power. Its main features and advantages include:

1. Anti corrosion performance: The lining cement mortar has excellent corrosion resistance, which can effectively prevent the external environment from corroding the steel pipe and extend the service life of the pipeline.

2. Wear resistance: Cement mortar has a high hardness and can withstand certain mechanical wear, making it suitable for transporting fluids containing solid particles.

3. Thermal insulation performance: The lining material has good thermal insulation performance, which can reduce the heat loss of fluids inside the pipeline and is suitable for the transportation of hot water or steam.

4. Convenient construction: The lining process is relatively simple and can be constructed on site, reducing the difficulty of transportation and installation.

5. Economy: Although the initial investment may be high, its durability and anti-corrosion performance can reduce maintenance and replacement costs in long-term use.

When selecting anti-corrosion steel pipes lined with cement mortar, it is necessary to consider the specific usage environment, fluid properties, and construction requirements of the pipeline to ensure that its performance can meet actual needs.

Nspection

We pay attention to product inspection and adhere to the principle of "quality first, management first". Each product must be inspected by inspection equipment, such as industrial television testing equipment to check weld seams and appearance quality, magnetic flaw detectors to check steel pipe defects, ultrasonic automatic continuous flaw detectors to detect horizontal and vertical defects in welded steel pipes, X-ray automatic detectors and industrial television imaging equipment to check internal quality, with a sensitivity of not less than 4%. The X-ray film equipment checks the original welds and has a sensitivity of not less than 2%. Hydraulic press and microcomputer automatic recording system are used to test the pressure quality of each steel pipe. Mechanical testing equipment includes hydraulic universal testing machines and computer control systems to test welds, including tensile, guided bending, slotting machines, Charpy impact testing machines, various sample processing machines including lathes, grinding planes, grinders, and chemical composition analysis.

Production Process

(1) Process technology preparation: Select a reasonable steel strip width based on the nominal outer diameter of the steel pipe. Prepare steel pipe welding parameters, steel pipe inspection process cards, and production plans based on raw materials, and distribute them to each production and inspection process.

(2) Uncoiling process: After receiving the production process card, the qualified steel strip is lifted onto the uncoiler according to the production process requirements, and the steel strip is uncoiled and leveled.

(3) After the steel strip is leveled, it runs to the butt welding process, and the butt welding personnel perform the butt welding according to the issued welding parameters.

(4) After the welding of the steel strip is completed, it runs forward to the disc cutting process and cuts the burrs of the steel strip according to the cutting amount specified in the production process card.

(5) After cutting the edges of the steel strip, it runs to the milling process to further process the edges of the steel strip, such as removing burrs and milling off grooves on steel plates larger than 8mm.

(6) After the edge milling treatment of the steel strip, the edge of the steel strip is pre bent to form a "pout" phenomenon in the welding seam during the forming process.

(7) The steel strip enters the forming machine, and the forming worker adjusts the shape according to the issued production process card.

(8) After the steel pipe is formed, the internal welder performs internal weld welding on the steel pipe according to the issued welding parameter table.

(9) After the internal welding of the steel pipe is completed, when the weld seam rotates half a week to pass over the steel pipe, the external welder performs external welding on the weld seam.

(10) In the case of a smaller reduction rate, the steel pipe can achieve a certain required dimensional accuracy and roundness through sizing, and further improve the appearance quality of the steel pipe.

(11) After the external welding of the steel pipe is completed, it continues to move forward. When the top of the steel pipe reaches the specified length requested by the customer, it is transmitted to the plasma cutting machine through a photoelectric sensor for cutting the steel pipe to the specified length.

(12) If there are defects in the steel pipe welds, they can be manually repaired to remove the defects and proceed to the next process.

(13) Process the ends of the steel pipes to make them straight and ensure that the bevel angle meets the standard requirements.

(14) Measure the length and weight of each steel pipe, and control the weight deviation and length within the standard range.

(15) Eliminate the phenomenon of magnetic bias blowing caused by residual magnetism during steel pipe butt welding, and improve the quality of steel pipe butt welding welds.

(16) Spray labels on the inner and outer walls of one end of the steel pipe according to standards and customer requirements.